China best 18.1MPa Single-Acting Hydraulic Cylinder Forklift Short Lifting Cylinder 36kg Chinese Manufacturer supplier

Product Description

18.1MPa Single-Acting Hydraulic Cylinder Forklift Short Lifting Cylinder 36kg Chinese Manufacturer

A forklift short-lifting cylinder is a type of hydraulic cylinder used in forklifts or other lifting equipment to provide vertical lifting motion for a specific range or stroke length. It is commonly used in applications where a shorter lifting distance is required.

A short lifting cylinder typically consists of a cylindrical barrel, a piston, and a piston rod. The cylinder barrel is usually made of steel and contains hydraulic fluid. The piston inside the barrel separates the liquid into 2 chambers. The piston rod extends from 1 end of the cylinder and is connected to the lifting mechanism of the forklift.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ75 Φ60 800 1065 18.1MPa M22*1.5 36kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

What are some other applications where short-lifting cylinders are commonly used?

  1. Automotive Service Equipment: Short lifting cylinders are used in automotive service equipment, such as vehicle lifts or jacks. They provide the necessary lifting force to raise vehicles for maintenance and repair tasks. These cylinders often have a limited stroke length to accommodate the height requirements of automotive service equipment.

  2. Material Handling Equipment: Short lifting cylinders find applications in various material handling equipment, including scissor lifts, pallet jacks, and platform lifts. These cylinders enable the vertical movement of the lifting platforms or forks, allowing for efficient loading, unloading, and positioning of materials or goods.

  3. Medical and Healthcare Equipment: Short lifting cylinders are utilized in medical and healthcare equipment, such as patient lifts, adjustable beds, and examination tables. They enable controlled vertical movement for lifting patients or adjusting the height and position of medical equipment to accommodate different patient needs.

  4. Industrial Machinery: Short lifting cylinders are integrated into various industrial machinery, including assembly line equipment, workstations, and ergonomic lifting devices. They provide lifting and positioning capabilities for specific tasks within these industrial applications.

  5. Construction and Building Equipment: Short-lifting cylinders are employed in construction and building equipment, such as small cranes, aerial lifts, and material hoists. These cylinders allow for controlled vertical movement of the lifting booms, platforms, or buckets, enabling efficient construction and material handling operations.

  6. Agricultural Machinery: Short lifting cylinders can be found in agricultural machinery, such as small loaders, tractor attachments, or implements. They facilitate the lifting and positioning functions required for farming tasks, such as loading/unloading materials, lifting bales, or adjusting the positions of attachments.

 

How can the stroke length of short lifting cylinders be customized to suit different application needs?

  1. Cylinder Design: The overall design of the cylinder can be modified to achieve the desired stroke length. This includes adjusting the dimensions of the cylinder barrel and piston to accommodate the required travel distance. The stroke length can be customized to meet specific application requirements by altering the cylinder’s physical dimensions.

  2. Piston Rod Length: The length of the piston rod can be adjusted to control the stroke length. By increasing or decreasing the size of the piston rod, the vertical travel distance of the cylinder can be altered accordingly. This allows for precise customization of the stroke length based on the specific application needs.

  3. Cylinder Mounting Position: The mounting position of the cylinder can also affect the effective stroke length. Adjusting the cylinder’s mounting position or orientation can modify the vertical travel distance to suit the application. This can be achieved by changing the angle or part of the cylinder to the lifting mechanism or load.

  4. Valve Control: The control of hydraulic fluid flow through the cylinder can be adjusted to limit the stroke length. By regulating the flow rate or restricting the fluid flow using valves or flow control devices, the extension and retraction of the cylinder can be controlled to achieve the desired stroke length for the application.

  5. Custom Cylinder Manufacturing: In some cases, for unique or specialized applications, custom short-lifting cylinders can be designed and manufactured to meet specific stroke length requirements. This involves working with cylinder manufacturers or hydraulic system experts to develop a cylinder that precisely matches the desired stroke length for the application.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

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Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

forklift hydraulic cylinder

How does a forklift hydraulic cylinder contribute to quick load release?

A forklift hydraulic cylinder plays a crucial role in facilitating quick load release during material handling operations. Here’s an explanation of how it achieves this:

The hydraulic cylinder’s contribution to quick load release is primarily attributed to its design and the following factors:

1. Cylinder Actuation:

The hydraulic cylinder is actuated by the controlled release of hydraulic fluid. When the operator activates the appropriate controls, the hydraulic system allows the fluid to flow back into the reservoir, causing the cylinder to retract rapidly. This rapid retraction enables quick release of the load, expediting the unloading process.

2. Flow Control Valves:

The forklift’s hydraulic system incorporates flow control valves that regulate the rate of fluid flow to and from the hydraulic cylinder. During load release, these valves can be adjusted to increase the flow rate, allowing the hydraulic fluid to return to the reservoir more quickly. By controlling the flow, the cylinder can retract rapidly, facilitating quick load release.

3. Load Lowering Speed:

Hydraulic cylinders also contribute to quick load release through their load lowering functionality. When the operator desires to lower the load rapidly, the hydraulic system can be adjusted to increase the flow rate of the hydraulic fluid, which allows for faster descent of the load. This controlled acceleration of load lowering speed helps expedite the unloading process.

4. Responsive Control System:

The forklift’s hydraulic control system, including the controls for the hydraulic cylinder, is designed to be responsive and easy to operate. The operator can quickly activate the load release functions, initiating the rapid retraction of the cylinder and the subsequent quick release of the load. The intuitive control system ensures efficient and timely load release.

5. Safety Measures:

While facilitating quick load release, forklift hydraulic cylinders also incorporate safety measures to prevent uncontrolled or accidental release of the load. These safety features, such as pressure relief valves and load holding valves, ensure that the load release process remains safe and controlled, minimizing the risk of accidents or damage.

In summary, a forklift hydraulic cylinder contributes to quick load release through its actuation mechanism, flow control valves, load lowering functionality, responsive control system, and integrated safety measures. By utilizing these features, the cylinder enables rapid retraction and controlled release of the load, enhancing the efficiency of material handling operations.

forklift hydraulic cylinder

Can hydraulic cylinders be used in cold storage forklifts?

Yes, hydraulic cylinders can be used in cold storage forklifts. Cold storage forklifts, also known as freezer forklifts or refrigerated forklifts, are specifically designed to operate in cold environments such as cold storage warehouses or freezer rooms. Hydraulic cylinders play an essential role in the functionality of these specialized forklifts. Here’s an explanation of how hydraulic cylinders are used in cold storage forklifts:

Hydraulic cylinders are utilized in cold storage forklifts in the following ways:

1. Mast Lifting:

Similar to standard forklifts, hydraulic cylinders are used to lift and lower the mast in cold storage forklifts. The mast is the vertical assembly that houses the lifting mechanism and forks. Hydraulic cylinders provide the power and control for vertical movement, allowing the forklift to lift and lower loads in cold storage environments.

2. Reach and Extend:

Cold storage forklifts may have telescopic masts or extendable booms to reach and handle loads in high storage racks. Hydraulic cylinders are responsible for extending and retracting the telescopic sections of the mast or boom. This feature enables the forklift to reach and handle pallets or goods located at varying heights in cold storage areas.

3. Load Manipulation:

Hydraulic cylinders contribute to load manipulation in cold storage forklifts. These cylinders are used to control attachments such as side shifters, fork positioners, or clamp mechanisms. By utilizing hydraulic power, the cylinders allow for precise adjustments and positioning of the attachments, facilitating efficient handling of loads in cold storage environments.

4. Operator Controls:

Cold storage forklifts are equipped with operator controls that enable the adjustment and operation of hydraulic cylinders. The forklift operator can use the control levers or buttons within the cabin to activate and control the hydraulic cylinders, adjusting the lifting, reaching, or attachment functions as needed.

5. Cold-Resistant Design:

Hydraulic cylinders used in cold storage forklifts are often designed to withstand low temperatures. They may incorporate special seals, lubricants, or materials that can withstand the cold environment without compromising performance. This ensures the reliability and functionality of the hydraulic system in sub-zero temperatures.

In summary, hydraulic cylinders are integral components of cold storage forklifts, enabling mast lifting, reach and extension, load manipulation, and operator control functions. These cylinders are designed to operate in cold environments and contribute to the efficiency and effectiveness of material handling operations in cold storage warehouses or freezer rooms.

forklift hydraulic cylinder

What is the Importance of Regular Maintenance for Hydraulic Cylinders?

Regular maintenance for hydraulic cylinders is of utmost importance to ensure their optimal performance, longevity, and safe operation. Hydraulic cylinders are critical components in various industrial applications, and neglecting their maintenance can lead to decreased efficiency, increased downtime, and potential safety hazards. Here are some key reasons highlighting the importance of regular maintenance for hydraulic cylinders:

  1. Preventive Maintenance:
  2. Regular maintenance allows for preventive measures to be taken to identify and address potential issues before they escalate. By following a scheduled maintenance plan, hydraulic cylinders can be inspected for signs of wear, leaks, or damage. Regular servicing, such as lubrication, seal replacements, and cleaning, helps to keep the cylinders in optimal condition, minimizing the risk of unexpected failures and costly repairs.

  3. Optimal Performance:
  4. Proper maintenance ensures that hydraulic cylinders operate at their peak performance. Over time, contaminants, such as dirt, debris, and moisture, can accumulate within the hydraulic system, affecting the cylinder’s performance. Regular maintenance includes the cleaning and flushing of the hydraulic system, which helps to remove contaminants and maintain the proper functioning of the cylinder. This, in turn, ensures efficient and reliable operation, maximizing productivity and minimizing downtime.

  5. Extended Lifespan:
  6. Regular maintenance significantly contributes to the longevity of hydraulic cylinders. By addressing wear and tear, replacing worn-out components, and maintaining proper fluid levels and cleanliness, the overall lifespan of the cylinders can be extended. Well-maintained cylinders are less prone to premature failures and breakdowns, reducing the need for frequent replacements and saving on replacement costs in the long run.

  7. Safety:
  8. Maintaining hydraulic cylinders in good working condition is crucial for ensuring the safety of personnel and equipment. Hydraulic failures, such as leaks, seal failures, or component malfunctions, can lead to hazardous situations, including uncontrolled movements, equipment damage, or injury to operators or nearby personnel. Regular maintenance helps to identify and rectify potential safety risks, ensuring that the hydraulic cylinders operate safely and reliably.

  9. Compliance with Manufacturer Recommendations:
  10. Regular maintenance ensures compliance with the manufacturer’s recommendations and guidelines for hydraulic cylinders. Manufacturers often provide specific maintenance intervals and procedures to keep the cylinders in optimal condition. Following these recommendations helps to uphold warranty requirements, maintain equipment reliability, and ensure that the cylinders perform as intended.

In summary, regular maintenance for hydraulic cylinders is essential for preventive measures, optimal performance, extended lifespan, safety, and compliance. By implementing a proactive maintenance program, including inspections, cleaning, lubrication, and component replacements, the overall reliability and efficiency of hydraulic cylinders can be maximized, reducing the risk of failures, improving productivity, and enhancing workplace safety.

China best 18.1MPa Single-Acting Hydraulic Cylinder Forklift Short Lifting Cylinder 36kg Chinese Manufacturer   supplier China best 18.1MPa Single-Acting Hydraulic Cylinder Forklift Short Lifting Cylinder 36kg Chinese Manufacturer   supplier
editor by CX 2024-02-10

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